1. Thông tin an toàn
Read and understand all instructions before operating this manual bender. Failure to follow all instructions may result in serious injury.
- Mặc thiết bị bảo hộ cá nhân (PPE) phù hợp: Always wear safety glasses, gloves, and sturdy footwear when operating the bender.
- Secure the bender: Ensure the bender is securely mounted to a stable workbench or surface before use to prevent movement during operation.
- Inspect material: Before bending, inspect the material for defects, cracks, or inconsistencies that could lead to breakage during bending.
- Dọn dẹp khu vực làm việc: Keep the work area clean and free of clutter. Ensure adequate space around the bender for safe operation.
- Tránh chạm tay vào vật cản: Never place hands or fingers near moving parts or the bending area during operation.
- Do not exceed capacity: Adhere strictly to the maximum stock width and thickness specifications to prevent damage to the bender or injury.
- Use correct dies: Select the appropriate bending die for the material and desired bend radius.
- Giám sát trẻ em: Không cho trẻ em và người không có nhiệm vụ lại gần khu vực làm việc.
2. Sản phẩm hếtview
The VEVOR YP-9 Manual Bender is a robust tool designed for bending solid round and square metal bars. It features a durable construction and a lever-action design for efficient operation. The unit comes with a set of interchangeable dies to accommodate various bending requirements.
Image 2.1: The VEVOR YP-9 Manual Bender, showing its main components including the base, bending head, and operating handle.
Các tính năng chính:
- Hiệu suất cao: Capable of precise bending for various diameters of round and square metal bars.
- 7 Superior Dies: Includes interchangeable dies ranging from 1" to 3" outer diameter, made from reinforced steel for durability.
- Xây dựng chắc chắn và bền: Manufactured with high-quality materials for long-lasting use.
- Energy-saving Structure: Features an ergonomic 44-inch long handle with a non-slip rubber grip for comfortable and labor-saving operation.
- Sử dụng phổ biến: Suitable for various applications including grids, gates, railings, furniture, and pipeline work.
Image 2.2: Illustration highlighting the heavy-duty A3 steel construction, high strength, and stable base of the bender.
Các thành phần bao gồm:
- 1 x Manual Tube Bender (main unit)
- 7 x Round Dies (1", 1-1/4", 1-1/2", 1-3/4", 2", 2-1/2", 3")
- 2 x Fixing Pins
- 4 x Vít cố định
Image 2.3: The seven interchangeable cast steel bending dies provided with the unit, ranging from 1 inch to 3 inches in outer diameter.
3. Thông số kỹ thuật
| Tham số | Giá trị |
| Người mẫu | YP-9 Manual Bender |
| Round Dies Size (Outer Diameter) | 1", 1-1/4", 1-1/2", 1-3/4", 2", 2-1/2", 3" |
| Chiều rộng cổ phiếu tối đa | 1-15/16" (approx. 49 mm) |
| Độ dày cổ phiếu tối đa | 5/16" (approx. 8 mm) |
| Capacity (Mild Steel) | 5/16" x 1-1/4" or 1/4" x 2" |
| Chiều dài tay cầm | 44" (approx. 111.76 cm) |
| Lỗ gắn | 4 holes, 5/8" diameter |
| Trọng lượng sản phẩm | 32 pound (khoảng 14.5 kg) |
| Kích thước sản phẩm | 38.5" x 9.4" x 9" (khoảng 97.79 x 23.87 x 22.86 cm) |
| Nguồn điện | Chạy bằng tay |
Image 3.1: Dimensional drawing of the VEVOR YP-9 Manual Bender, indicating its overall length, width, and height.
4. Thiết lập
Proper setup is crucial for safe and effective operation of the manual bender.
4.1 Mounting the Bender
- Choose a sturdy workbench or surface capable of supporting the bender and the forces applied during bending.
- Position the bender on the chosen surface. Use the four 5/8" mounting holes on the base as a template to mark drilling locations.
- Khoan các lỗ thích hợp trên bàn làm việc.
- Secure the bender to the workbench using the provided fixing screws or other suitable heavy-duty fasteners. Ensure all fasteners are tightened securely.
4.2 Lắp ráp tay cầm
- Insert the long handle into the designated slot on the bending head.
- Align the holes on the handle with the corresponding holes on the bending head.
- Insert the fixing pins through the aligned holes to secure the handle.
4.3 Installing Bending Dies
- Select the appropriate round die based on the desired bend radius and material size.
- Place the selected die onto the central pivot point of the bending head.
- Ensure the die is seated correctly and can rotate freely.
5. Hướng dẫn vận hành
Follow these steps for safe and effective bending:
- Chuẩn bị vật liệu: Cut the metal bar to the required length. Ensure the ends are deburred and smooth to prevent injury and ensure a clean bend.
- Select and Install Die: Choose the correct bending die for your material's dimensions and desired bend radius. Install it as described in Section 4.3.
- Vị trí của vật liệu: Place the metal bar into the bender, ensuring it rests firmly against the selected die and the retaining pins. The point where the bend is desired should align with the center of the die.
- Initiate the Bend: Apply steady, even pressure to the long handle. Slowly pull the handle to begin bending the material around the die.
- Monitor the Bend: Continuously observe the material as it bends. Stop when the desired angle is achieved. Avoid over-bending, as this can weaken the material or damage the bender.
- Release the Material: Once the bend is complete, carefully release the pressure on the handle and remove the bent material from the bender.
Image 5.1: The VEVOR YP-9 Manual Bender actively bending a metal bar, demonstrating the lever action.
Mẹo để có kết quả tốt nhất:
- For thicker materials, apply consistent, slow pressure.
- Practice with scrap material to get a feel for the bender's operation and the material's bending characteristics.
- Ensure the material is clean and free of rust or debris that could affect the bend quality.
6. Bảo trì
Regular maintenance ensures the longevity and optimal performance of your VEVOR YP-9 Manual Bender.
- Vệ sinh: After each use, wipe down the bender, especially the dies and bending head, to remove metal shavings, dust, and debris. Use a dry cloth or a soft brush.
- Bôi trơn: Periodically apply a light coat of machine oil to all pivot points and moving parts to ensure smooth operation and prevent rust.
- Điều tra: Regularly inspect the dies, pins, and the main structure for any signs of wear, damage, or deformation. Replace worn or damaged parts immediately.
- Kho: Store the bender in a dry, clean environment to prevent corrosion. If storing for extended periods, apply a thin layer of rust preventative to exposed metal surfaces.
KHAI THÁC. Xử lý sự cố
Phần này đề cập đến những vấn đề thường gặp mà bạn có thể gặp phải trong quá trình vận hành.
| Vấn đề | Nguyên nhân có thể | Giải pháp |
| Material slips during bending | Material not securely positioned; incorrect die size; insufficient clamplực lượng ing. | Ensure material is firmly against the die and retaining pins. Verify die size matches material. Check if the bender is securely mounted. |
| Bend is inconsistent or uneven | Uneven pressure applied; material defect; bender not stable. | Apply steady, even pressure to the handle. Inspect material for flaws. Re-check bender mounting. |
| Difficulty operating the handle | Material exceeds bender capacity; lack of lubrication; rust on moving parts. | Verify material dimensions are within specifications. Lubricate pivot points and moving parts. Clean any rust. |
| Scratches on bent material | Debris on dies; rough edges on material; worn dies. | Clean dies thoroughly. Deburr material edges before bending. Inspect dies for wear and replace if necessary. |
8. Bảo hành và Hỗ trợ
Sản phẩm VEVOR được thiết kế để đảm bảo độ bền và hiệu suất. Để biết thông tin bảo hành cụ thể, vui lòng tham khảo thẻ bảo hành đi kèm với sản phẩm hoặc truy cập trang web chính thức của VEVOR. webđịa điểm.
If you encounter any issues or require technical assistance, please contact VEVOR customer support through their official channels. Have your product model number (YP-9 Manual Bender) and purchase details ready when contacting support.
VEVOR chính thức Webđịa điểm: www.vevor.com